Saturday, April 26, 2014

No Limits Track Day - 24/04/2014 - 59.2940 & 1:11.3470 - Zero Fuel and Rain



< Top is an old lap of the long track, bottom is this time


Another track day around barbs. Def need to flip the tires around. Outsides are wearing real thin.
Because I run offset sizes, I can't put fronts to back etc.











Top is my fastest lap around the short track, I think.
Bottom is my current track







































Final results........I think the damp track got me down. Just wasn't running my hardest. Still very surprised I did a 59. Shat my pants, could have skated off the track.















Ran out of fuel  on the track day, had to drive 20km to go get fuel LOL. A brand I have never used :)


Tuesday, April 22, 2014

MCMotorsports - Track Day - Endurance Racing - 20/04/2014





My First Race of the Season.
I haven't been to MCMotorsports in years, this time it was an endurance race.
Meaning all lap times go to your final result.
I have changed intercooler and rear brake discs, not that I can compare it to anything as this is my first outing on an unknown track.


Total distance ~5km x 4laps @ 45min interval
























































 My mates Evo V RS - 2.3lt stroker & my Colt.

 I forfeited lap 3 of 4, hence the high time.
 My prep:
/track-prep-z27ag-goes-to-war-iv.html


Track Prep - Z27AG Goes to War IV





This time I was to head out to the MC Motorsport event.
Usually I don't like these events because of the zero warm up/cool down :(
But I wanted to test the car and the competition.








The car received a new FMIC - and in doing so I had to redo the pipe work and oil return.

/custom-rcolt-td04-fmic-install.html






Rear rotor 303mm oversized disc upgrade test -
/oversized-rear-rotors-big-brake-upgrade.html


















Thermal block delete - even though I had already disabled it.
/m20x15-ss-hollow-tube-oil-filter.html
/oil-cooler-install-for-rcolt-z27ag-how.html

















The track.


The car also got a new catch can, no idea if it has caught anything, lazy to check.
Still in its early days as far as designs go.

Previous Entries: 
/track-prep-z27ag-goes-to-war-iii.html


















I cut up the OEM PCV one way valve.

Oversized Rear Rotors - Big Brake Upgrade Version 1




As previously seen, I had some adapter plates laser cut to suit a larger disc.Upgrading from the 250mm to 303mm I plan to get a bit more out of the rears with the added inertia effect of a larger disc.




Template cut outs - /cx5-2013-rear-rotor-upgrade-303mm.html

I was happen with the template, so it went back for some modifications.

Its an extremely tight fit but both went on successful and made it through a track day.







As you can see I have opted for minimal clearance. For some reason the passenger side had minor scraping but driver side didn't.






Possibly variations in casting or my laser cut adapters.

I plan to add another 0.5mm, and increase the clearance








The old string test, I wasn't so sure the rotor was sitting flush on the hub, so i put a string inbetween to check. Looks like i was doubting myself :)





Feeler gauges? Because the bosses aren't quiet correct. They fit but slightly off centre































  Outside Gap   Inside Gap
  =             >            =             >
0.762 0.813 0.635 0.762
0.711 0.762 0.66      0.711
                             0.711    0.66

Sum:
1.473 1.575 2.006 2.133

Difference:
  =              >
0.533 0.558

Therefore the bosses has to grow an average of 0.5455mm / 2
= 0.27mm
New bosses = 12.3mm, this should provide ~1.74mm of gap inside & outside
* "=" is the best fitting feeler gauge
  ">" is the next size feeler that doesn't fit



My first set of 2deg camber shims >



















The passenger side handbrake cable had no slack, so i removed some of the mounting bolts temporarily

I also used some WD40 and a screwdriver to loosen the cable mounts and allow the cable to move freely.






I temporarily removed the brake hose to allow enough slack to mount the caliper.









The other mount I temporarily removed to fit the caliper over the rotor.








I plan to increase this clearance slightly.




















Current sized bosses, need to increase these approx 0.5mm








Plate fitting with camber shim




Thursday, April 17, 2014

Custom Rcolt TD04 FMIC Install - Upgrading my XR6 Garrett Core

Extra Parts I needed:
* 1 3/4" = Silicone hose black 90 degree 1,75 - 2'' (45 - 51mm)
* AN-10 90degree push on fitting = (5/8) inch = 16mm hose
* 2" Ally pipe - straight ~35cm

AN push on hose fittings to inches to mm:
AN-3  = 3/16" = 5 mm
AN-4  = 1/4"  = 6 mm
AN-5  = 3/8"  = 9 mm / 10 mm
AN-8  = 1/2"  = 12 mm
AN-10 = 5/8"  = 16 mm
AN-12 = 3/4"  = 18 mm / 19 mm / 20 mm
AN-16 = 1"    = 25 mm


I have yet to finish the install. Still have to work out the turbo oil return and the oil cooler lines, they are interfering.









I had been waiting for the kit for 2years, two years of RnD so any colour pipes would do, Todd/TDM had purple in stock.









one of the first DiY mods on the Colt back in 08/09. Time for the XR6 FMIC to be replaced. Jason & Dean worked their magic

/homebrew-xr6t-fmic-on-z27ag.html









Out it comes.











The new core feels heavier, it looks about 1 row less, but thickness is increase by about 20mm










Custom end tanks to get around the AC cannister













Thickness comparison











Extra row on the XR6 Cooler











New one mounted after some modifications.






















 The bracket mount wouldn't line up, I have no idea if it was made incorrectly or I had done some chassis mortification that I can't remember. I installed a longer bolt so i could offset the FMIC

Going to miss the old girl...Proud to say I had done it by myself





Using my exhaust pipe expander to increase the diam of my 2" ally pipe. The only 90degree bend i have that fits the turbo outlet is larger than 2"

TD04 Turbo Outlet = 1 3/4" = Silicone hose black 90 degree 1,75 - 2'' (45 - 51mm)
I could not find one!!!

So I increased the diam from 2" to 2-1/4"






/turbos-td04-vs-stock-turbo-vs-td05.html












 Had to reroute the oil drain - AN10 @ 45 Degrees....SO EXPENSIVE :(