Tuesday, November 4, 2014

Z27AG -> TD04 - New Lines & Ceramic Coating




Accidentally found my radiator shroud to be completely melted. No idea why?
Maybe from the dyno? racing? running lean?
But it got so hot the metal crystallized, is what the ceramic coater told me.

















 So I decided to redo the water lines, check oil lines, clean up the housing, new gaskets.



Turbo mani has been in use for a few years now, it's been pretty much issue free




























See here: 
So what do I need?

Oil Line Fittings:
Turbo oil threads = M10x1.5mm
Therefore M10x1.5 to -4AN plus 100cm / 4AN braided steel hose (Teflon)
 OR
M10*1.5mm Banjo bolt kit (4AN Flare) plus 100cm / 4AN braided steel hose (Teflon)
FYI thread on the head for the turbo oil feed = M10x1.25



Water Line Fittings:
Turbo water threads =2 x M12 x 1.25mm
What I am thinking is:
2 x 20cm / 4AN / 3/8" braided line plus 3/8" tapered barb
Stock thermostat housing is 10mm/3/8"
OR
M12x1.25 Banjo bolts with tapered barb fittings.
3/8" 9.5MM OD AN-6

Took it out in one hit, what a pain to do so.






Cleaning the studs

After an hour on the wire wheel, mani started looking good















Stock manifold studs: 
M8x1.25
M10x1.25
@ 40mm

















Ceramic coating @ CIC better be worth it.
So expensive for something that won't improve track times.

Mapping out the fittings I need








Studs on a 4G15 Colt Ralliart =
7 x M8x1.25 @ 40mm
2 x M10x1.25 @ 40mm
10mm - 10mm - 20mm










After much hand cleaning





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